Services · Composite technologies

Composite tubes and parts — filament winding method

We design and manufacture composite tubes and laminating molds using the wet winding method. We combine in-house software, proven materials and a quality regime taken from the automotive industry.

Carbon · Glass · Kevlar — wet filament winding
CMP · 01REV · 2026.05
01 — Introduction

Advanced composite technologies since 2023

Since 2023, Art Mech Studio has been developing custom and serial production of composite tubes using filament winding technology — wet fiber winding. This gives us a new level of flexibility in manufacturing parts with complex shapes and demanding mechanical parameters.

Tubes, profiles and composite sleeves are made for a specific application — from frames and drive shafts, through industrial optics mounts, to structural elements of R&D equipment. We support clients at every stage: from concept and laminate selection, through prototype, to short-series delivery.

02 — Material

Carbon fiber up close

Composite tube — carbon wet wound
Composite tube — carbon wet wound01 / 03
2×2 twill weave — detail
2×2 twill weave — detail02 / 03
Composite wheel — automotive application
Composite wheel — automotive application03 / 03
03 — Process

Filament winding — technological excellence

Filament winding is an advanced manufacturing process in which a composite element is formed by winding fibers onto a core while maintaining a planned geometry. Carbon, glass or Kevlar fiber is impregnated with resin in real time and laid around the form at a defined angle.

We control the machine through in-house software that generates winding path code. This allows us to obtain optimal strength and repeatable mechanical parameters throughout the composite structure.

Composite wheel — surface finish
WETWINDING · LIVE
Composite wheel — surface finish
04 — Advantages

What filament winding delivers

01

Tunable strength properties

Changing the winding angle and sequence produces different strength layers in the tube cross-section — the composite is matched to specific loads.

02

Repeatability and linearity

Full process parameterization and precise machine control guarantee batch consistency — crucial for technical applications.

03

Operational efficiency

Less operator intervention reduces the risk of human errors and translates into a stable, predictable production flow.

04

Optimal material usage

Precise real-time fiber impregnation minimizes waste of expensive raw materials.

05

Scalability and versatility

Machines configured for parallel winding of multiple tubes open the path to both small batches and repeatable production.

05 — Molds and tooling

Custom composite molds

We design and manufacture laminating molds — from small punches to large-format dies. Each mold is built for a specific laminate, layup technology and target run.

Large-format laminating mold · production hall
Large-format laminating mold · production hall
Workshop station
Workshop station
Mold · A
Mold · A
Mold · B
Mold · B
Mold · C
Mold · C
Die · top view
Die · top view
Die · perspective
Die · perspective
06 — Partnership

Partnership for innovation

We don't only deliver finished components. We work with startups, engineering offices and R&D departments — we co-design the laminate, select the material and optimize the geometry for the target loads.

Our full scope of services includes proprietary technology and software generating machine code, supply of proven composite materials and production support — from a single prototype to a short run.

R&D

Laminate selection, simulations, iterative prototypes.

Production

Short and medium series with repeatable quality.

07 — Specification

Basic technical parameters

SPECZAKRES PRODUKCJI
Shape / cross-section
circle, square, polygon
Diameters
from 6 mm to 1000 mm
Maximum length
up to 2200 mm
Materials / roving
carbon, glass, Kevlar
Cross-section accuracy
approx. 0.1 – 0.2 mm
Minimum wall thickness
0.8 mm
Finish
raw or clear lacquer
Porosity and roving voids
up to 7 %
Composite tempering
yes — selected cross-sections and sizes
Press and composite lining
Press and composite lining
Application — automotive
Application — automotive
08 — Inquiry

Need a composite tube or mold?

Describe the application, loads and timeline — we'll prepare a laminate proposal, process and quote. We respond within 48 hours.